ADD TO WISHLIST. Agent 37 Posts: 270 Officer. Golf GT TSI. This is a well-known concern for this generation of Tacoma. For this latest update, Ive decided to create a separate post. Hi guys, new to the forum, I was wondering if anyone had any experience with the 6-speed F40 transmission ??!! Both engines run like a champ otherwise. If you have the F40 but have an engine other than the 2.0T, then this method may still work, dependent upon whether any engine gubbins are in the way. Other times the cause is pure abuse.. The hole must be drilled close and reamed to final fit. responses. The car been getting hard to put in gear for a few months also the flywheel is noisey but has been for a long time . Torque converters and transmission can be the source of several types of problems that can result in transmission damage or failure. The F40 is cast in aluminum, and weighs 124 pounds (56.2 kg). On some occasions, transmission fluid may be contaminated from coolant in the radiator. (He doesn't do the quotes by the way, there is a specialist team for this!). Vectra c 2.2 turbo z22se clutch/flywheel and gearbox. Every time that I go from neutral to forward or reverse both engines make a loud grinding noise as if they were slammed into gear. we have checked the phase sensor air gap's , replaced the revolution sensors ,replaced the temp sensors, checked fuel pressure and delivery rate which 2011 2.0 auto cdti. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. - Use Stabil, Seafoam, or another fuel stabilizer in the fuel, especially when the motor will be going un-run for more than two weeks. My car spends its life on a motorway so after reading the threads above I'm reluctant to highlight it to dealer as Its not a massive inconvenience. 2. Steve cooper. Reuse the ring gear bolts? Every time that I go from neutral to forward or reverse both engines make a loud grinding noise as if they were slammed into gear. This is my second stick car, and I don't know all that much about how manual transmissions work on the inside ( Like, I get HOW but I'm not familiar with the pieces ) 2011 BMW 1-Series 2dr Coupe. Powerful, efficient and reliable, the F40 combines the benefits of Yamahas Multi-Point Electronic Fuel Injection (EFI) system, with a Micro-Processor Controlled System to deliver reliable turnkey hot and cold starting, improved fuel economy, incredible mid-range torque, lower emissions, and an overall smoother and quieter operation. Surly if you have reported the problem now, and its noted on the system, its within the warranty period and they should sort it even if it lapses into expired period? Apr 29, 2019. this is part of the reason they are quite noisy and clunky. A grinding noise may come from clashing gears. 6. The extra holes with no hollow dowels should be filled with new dowels so that maximum reinforcement is possible between the two case halves. Product Description. The most common gearbox problem is overheating this issue requires industrial gearbox repair and renewal. Occasionally, transmission gasket seals may need to be replaced to seal the leaks in the transmission. It's done 35k miles but the gearbox is starting to feel more and more notchy, particularly between first and second gear when cold, and recently it has proven difficult to get into first and reverse gears. In the event fluid is very old or contaminated, the fluid will need to be changed or the transmission completely flushed and refilled. However, in the event that your transmission does have problems, knowing what some of the more common types of transmission problems are can help you quickly diagnose and repair them. These transmissions are in used condition as brand new ones are no longer available. The clutch is mounted on a dual-mass flywheel to dampen vibrations on whichever output shaft is idle depending upon which gear is selected. Repair / replace defective parts Gearbox out of line with clutch housing. Cracked case or cover. There's no water in the gearbox and the oil in the lower unit is clean. Remove the dip sticks and look at the fluid levels compared to the minimal level hash mark on the dip stick. Only show this user. The Fora platform includes forum software by XenForo. The result is a brief very violent shutdown, (You must log in or sign up to post here. The Fora platform includes forum software by XenForo. It is cheap insurance to replace. 4) Pedal Blocked. This gear oil is identified in GM documentation as a synthetic 75W-85 GL-4. i hear what you say about the spark blow out , that is the gutt feeling for us but without the donor parts will be hard to prove , F40 parts are becoming ridiculous in price but we may have to bite the bullet and swap out the coils , we have tested the ecu trigger signal and earth from the ecu's for the coils using a breakout box and the seem to be good, think i will revisit the igniton leads althought they look good , the car has only done 6000 miles although that doesnt mean anything with a part breaking down , it just seem odd as if one coil pack or one igniter or a lead or two were going down it surely would feel like a mis fire but this seems almost total loss of power or at least one bank switching off ?? For more gear ratios etc look in the gearbox pics Gallery, Phone 417.831.SAAB I have a 2001 Yamaha 4 Stroke 40hp. Mar 18, 2018. jazdeep11 said: AFAIK the F40 is the strongest fwd gearbox GM ever made. Mine's rubbish too, much as described; when cold, 1st gear is practically impossible to engage if the car is moving. Beitrags-Autor: Beitrag verffentlicht: 14. If you're serious about handing it back you really need to have an official letter of rejection drafted, then hand it to the dealer, along with your car. I'd press on with Vaux, if your not happy. this is part of the reason they are quite noisy and clunky. Had remanufactured a20dth engine replacement and when driving the car my clutch was not right i.e. Parts For Sale - No Gauging Interest Threads. }--/\--{, Tab Bolt 4 Speed. club xl harrisburg capacity; pivotal group snapnurse; what happened to sofia's daughter in john wick 3; rachel lavine robbie kaplan; This is a well-known concern for this generation of Tacoma. 2011 BMW 1-Series 2dr Coupe. f40 gearbox problems Follow us. then you have to remove the battery box: #5. I know that there is turret repair kit on ebay , has anybody used it with good results? 2.2 ltrs for M32. Using a light, look inside and you will see a large gear. I have read good reports about it. But it really does frustrate me when cold. Since the aluminum case expands more than the shafts you also need a little tension when cold so that is is still tight when the gearbox is hot. 2) Bad Cross Shaft. It is a very robust gearbox with TWO output pinion shafts! Feb 14, 2019. Gearbox out of line with clutch housing. It is a very robust gearbox with TWO output pinion shafts! Just thank god you aint got the M32 that cant even cope with the 320NM its rated at. First to second is a common issue with this 'box. On the plus side I now have several ideas as to how to improve my gearshift, Saabscene Saab Forum - Saab Technical Information Resource. FerrariChat.com has no association with Ferrari S.p.A. 2023 FerrariChat. If the needle bearings become warm, you will generally hear strange noises coming from the transmission while in driving gears. The issue can also arise from oil contamination, bearing wear and broken selector forks. F40 gearbox, are you experiencing problems shifting? Pros: $500 shipped for a new zero mile transmission Highest rated GM FWD manual transmission 6th gear drops the cruise RPM at 70 mph by 381 rpm (or 15.6%) when compared to the Getrag - We start with a Fidanza custom 1 piece aluminum single mass flywheel that only weighs 12.5 pounds, the stock steel dual mass flywheel weighs 26 pounds. But also you can have it too tight and hurt the bearings with cold use if it is too tight and make too much heat on extended use. Many times, the solenoid can become damaged because of insufficient fluid levels or other electronic problems with the solenoid. 6. 2nd gear may also be repaired whilst they're on. You need to open the hole up to 10.00mm This does take a vertical milling machine and some care in the setup to get the new reamed hole concentric with the original threads. Based on GM's F40 transmission, this conversion solves all of the F35 shortcomings. 120 CDTI got F40 until it was facelifted then got the M32 box. Gearbox Ramblings v0.2 JavaScript is disabled. You would think its a seized linkage but the gearstick moves really smoothly when . All are covered under warranty. There are currently 1 users browsing this thread. Come join the discussion about performance, modifications, troubleshooting, classifieds, maintenance, and more! On a road course, the F50 would feel faster because the throttle control and the gearbox in the F40 would be a disadvantage. Originally a design developed by GM Powertrain Sweden Sdertlje - Europe six-speed manual transaxle was originally built by Saab in its transmission plant in Gothenburg, Sweden (2002-2003) but production was moved to Opel in Rsselsheim am Main, Germany since 2004. Its first use in a North American application was the Pontiac G6 for the 2006 model year. I also find when coasting up to a junction despite clutch petal flat on floor its reluctant to engage 1st gear. When cold the gearbox behaves relatively ok as it gets up to temp it starts to misbehave. So the quick answer is to get Viggen driveshafts right, partially. I have had absolutly no trouble out of this motor until now. rough idle, wants to stall out, 25% throttle its kinda ok, but trying to get anything more would cause it to bog down. Zumbrota Drivetrain offers one of the largest inventories of oem and aftermarket manual transmission component products in the country. Tension between the shift sleeve and the shift rail also prevents the sleeve from vibrating while in gear. Article : Sleeve (Old, Barrel with spacer) F40 Transmission Fluid 19259104 manual fluid Procedure 5. Around 10 hours is quite reasonable. f40 gearbox problems. The biggest reason to run the new gearset is the higher first and closer rest of the gears 6th is acutally about the same as the higher geared 9-3s. No maintenance is required for normal operation. Most Common 1992 Ferrari F40 Transmission Problems; Using Nitrogen for 1992 Ferrari F40 Tire Inflation: Advantages Disadvantages; How To Tell If You Have a 1992 Ferrari F40 Faulty Distributor; Symptoms of Fried 1992 Ferrari F40 Piston Rings; How To Tell If You Have a 1992 Ferrari F40 Faulty Coolant Temperature Sensor Half a mile down the road the car suddenly starts to shake when releasing the clutch pedal ? When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Jan 18, 2013. There were a few different versions of that box also. Yamaha 40HP Four Stroke motor Manufacture date: 2005 Tiller model with electric start, has 3 carburetors. The problem is that it will start and run fine until put under a load in the water. Tension between the shift sleeve and the shift rail also prevents the sleeve from vibrating while in gear. I have a haynes for my insignia and it states. Change the gearbox to something abit thicker, it ll help especily when cold, I'm still waiting to hear back from the dealer, but I guess changing the oil might be a good idea. Can anyone confirm the correct capacity because there seems to be so many different opinions. responses. All of the friction surfaces on the synchronizer rings are sintered bronze. 464.48 - Vauxhall Meriva, Uxbridge. When they replaced my Insignia gearbox it got one of the very first 'revised' F40 gearboxes - I'm not sure if the Insignia & Astra F40 'boxes are EXACTLY the same, but if they are then it's worth asking if they will be replacing Astra 'boxes with the newer revised ones.