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Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. Tap solenoid to loosen contacts. New Badland ZXR 12000 winch, never been out of the factory box. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. This can cause damage to the object being pulled, and kink or fray the wire rope. We recommend giving the device some rest in between and letting it cool off. Do not disengage clutch under load. Drill holes appropriate for the hardware at the marked locations. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. The Badland will be made in China using parts sourced horribly. Repair or replace solenoid. A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. Please read our review of this wireless remote switch. Control Box /Solenoid Box: Accessories For Badland Winches: 1. If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. Uncoil the wire rope, except for 5 full wraps. Affiliate. It stops the cable from rolling back to prevent accidents and injuries. Keep this manual and the receipt in a safe and dry place for future reference. Apply 12 volts to coil terminals directly. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. Wireless Winch Remote Control Badland Winches In-out Switch Easy Fabricate Other $69.99 Works With 6000 Lb, 9000 Lb And 12000 Lb. Keep clear. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. Im looking for a drum assembly for a Badland 2500 lb winch. Distractions can cause you to lose control. If not available , then a new controller from another winch could work. According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. Also go over some things th. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Keep wire rope straight to avoid kinking the wire rope. You may need a plastic encasing to secure your circuit breaker from water and dust. Therefore, winch has an exceptional load limit of 12000 pounds. Or trade for a new Apex 5500 long drum winch or equivalent. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. Inspect before every use; do not use if damaged or parts loose. These pieces (as long as they're not sewn in) can easily be repaired on your end. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. The Winch terminals are color-coded. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. We may earn a small commission from affiliate links and paid advertisements. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Broken strands of wire rope will be sharp. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. It's simple: Frequency (hz)315 Mhz. I cant find a model number, but there is an Item Number #68145 on the label. Circuit Breaker: Benefits Of Badland Winches: Has anyone else been successful in finding replacement parts ? Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. We are in the process of making one similar for Badland winch 12000 parts as well. Can anyone help, thanks. To use the wired remote control, attach the The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. , connect the remote control box to the solenoid box. The red indicator light will flash during the operation. It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. Wear heavy-duty work gloves when handling the wire rope. I bought a 12000 zxr last year but never opened it until yesterday. Owner's Manual & Safety Instructions (PDF) Item 63770; Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. Required fields are marked *. More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. Note: Specifications are approximate and subject to change. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. People with pacemakers should consult their physician(s) before use. Insert Switch Assembly all the way into connector. No warranty. Cable: 7. This begs the question, what winch parts can be used with Badland winches? Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. NO LOCKING MECHANISM. Tighten fasteners to the listed torque values. No hardware to mount or connect the electrical components. 2. Heavy vehicles such as trucks can easily handle this much weight. Recover a stuck vehicle, haul timber or load a boat with this powerful auto winch. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. If any mechanical failure occurs, you can rely on the safety protocols incorporated in this machine. Theyre independent, uncut and unsponsored. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Use a spotter to assist you in assuring that it is safe to operate the winch. A vehicle s transmission is not designed to handle that type of load. Do not use thinner/longer cables or link multiple cables together. This step is necessary to ensure your safety while using the unit. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. But it is super strong. We strongly recommend having a separate auxiliary battery to prevent your vehicle's battery from draining out or being compromised. Addresses practices not related to personal injury. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. One such feature is that it can pull or tow for a very long time without getting hot and burning out. Connect the black cable from the batterys negative side to the winch. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. Limitations apply. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? It is highly durable and reliable. Industrial/Tow Truck Electric Winch Owner's Manual The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. Keeping a constant focus is more critical. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. Refer to instructions for tensioning the wire rope under "Preparing the Wire Rope". However, they dont have as operation that is as wide or as big as other major winch names. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker It can heat up after excessive use. It is perfect for the Badland 2500 lb winch. So far, I dont see any problems with it. A road alligator jumped up and took out the controller box. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. Stay out of the direct line that the wire rope is pulling. It has been approved as an IP66-rated unit, is completely dustproof, and can undergo heavy usage. Geartrain: 3-stage planetary Brake: Automatic Mounting Pattern: 10"x4.5" Fairlead: Roller Remote Control: Remote switch, 12' lead Electrical controls: In/Out Recommended Battery: 650 CCA Differences Gear ratio: Warn 216:1 | HF 265:1 Clutch: Warn Rotating ring gear | HF Sliding ring gear Drum diameter/Length: Warn 3.15"x9.0" | HF 2.5"x8.8" Here are the most searched Badland Winch Parts from the customers. To achieve the maximum amount of power, you need to make sure that the battery can keep up. In this section, we have answered some important questions that might help you understand the product better. lb. This enables better control of the winch in unexpected situations. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. It locks the wire in its place. Im looking for a replacement tension plate for my 2500# badlands winch. Verify that the installation surface has no hidden components or structural pieces that will be damaged before drilling. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. Have the winch serviced by a qualified repair person using only identical replacement parts. Secure the solenoid assembly in place with mounting screws. Badland Winch Parts List: 1. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. Do not overreach. 12,000 POUND WINCH. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. 1. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. Badland ZXR 12000 lb. An installation manual is also part of the package. The two black wires are on the far right and far left of the red wires. Yes, these units are waterproof. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. But this is a constant danger for all off-road drivers out there. Do not use a dirty or corroded battery. Hundreds of different brands use the same parts. Attach the Circuit Breaker to the Positive Terminal on the battery. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. You may wish to keep the engine running while using this winch, to continually recharge the battery. Anything below IP67 is prone to damage from rain and submerge. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. Any help would be appreciated. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. Do not use thinner/longer cables or link multiple cables together. These carry important safety information. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. (Wire rope enters/exits at the top. This item can only be purchased on www.buya.com with "In-store pickup" only. Secure load after moving. Only use a 12V automotive (or equivalent) battery, in good condition. The company offers a 65-feet long cable with this product. It has a powder coated finish in a semi-gloss black color. This will ensure that the safety of the winch is maintained. These cable ropes are specially built by coiling together metal wires that form a helix. Handlebar switch is convenient to control the winch with just a thumb operation. If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. 2500 lb or 3500 lb? In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. Follow the instructions thoroughly for making your winch install as easy as possible. Since there are no 3000 lb winches listed, which electronics should I try? Attach the red Battery Cable to the Circuit Breaker. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. Here are some of the top eye-catching pros of this product. Please read our review on this wired remote switch. However, with this unit's built-in safety features, it's a lot easier. Best for winches ranging from 9,000 lbs to 14,500 lbs, 3/8, 100 Feet Winch Cable Line With Hook and Sleeve Protection , 3/8, 85 Feet Synthetic Winch Rope With Protective Sleeve, 3/16, 50 Feet Synthetic Winch Rope With Protective Sleeve . Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. This powers the winch only and is rechargeable. The first item on our list is a synthetic rope from Mile Marker. But still, precautions should be taken. Keeping a constant focus is more critical. Do not route electrical cables near sharp edges or parts that will move or become hot. You should keep in mind the following points before buying this product. Drum: 6. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Do not use the winch if the wire rope is frayed, kinked or damaged. Please familiarize yourself with the operation of your winch before using it. Please familiarize yourself with the part operation before using it. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. remote control cable directly to the remote socket on the solenoid box. Later tighten them with the help of a drill. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 No hardware to mount or connect the electrical components. Synthetic ropes are lighter and flexible than steel cables. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. The above Badlands winch parts are good quality, affordable, and easy to install. Is there a replacement part to fix this ?? (2.2Nm). There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. Lubricate the wire rope occasionally with a light oil. Connect the black ground battery cable directly to the batterys negative terminal. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity.