harley clutch torque specs

Hello all.. me again.. well im putting my clutch and compensator back together. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. Rocker Cover Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! So I'll ask them while there.. Well I stopped off at the Harley dealership today. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. 0000035146 00000 n 23-27 foot pounds On the contrary, applying less torque wont fasten the screws, and they will become loose. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Install a Big Twin cam SOURCE: Need the torque specs on clutch for a 85 FLHTC. WEB Links Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Motor Oil Apr 27, 2016. TC 0000030849 00000 n You can use the following SAE Torque Chart as a guide. Apoliggize if this a beaten subject. as long as the 2050 is made for primary,transmission application. 3. Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. Refer to the torque values from your service manual as necessary. Ignition SOURCE: need dry clutch torque specs for a ducati monster s4. Also, you may contact the mechanics. Harley-Davidson Bronx Specs. Whatever the need, you need to work with specific torques for each part. in. #8 - 14 in. . 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. Unlock the full power of your engine. The diaphragm spring bolts should be 90-110 in/lbs. It depends on the motorcycle model and manufacturing years. 0000004308 00000 n 35-45 foot pounds According to the companys instructions, Harley Davidson will inform the owners about it. Thats the point where you need to the adjustment. No two are exactly alike, and each one has its own story. Derby is 84-108 inch (7-9 ft.) lbs. 883 to 1200 Upgrade You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. Performance Parts, Don't let the Harley heat Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. Carburetor Troubleshooting Now, you need to bring your service manual and follow the instruction. Then, release the jam nut that you can view on top of the adjuster to keep it in place. Torque ft. lbs. 13. I would also encourage other viewers not to answer this question either. That did say maxium of 50 degree. Follow the below-mentioned instructions thoroughly-. 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. Engine sprocket nut torques to 150-165 foot pounds. But I have a question about the torque vaules. Search the site MT MT 4. More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. 2 0 obj Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. Fill the primary with oil. two old goats arthritis formula reviews . Engine Tuning Reduce Engine Ping, High Heat on 2007/08 HD The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. 0000005197 00000 n While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. There is an issue if they cannot determine the size of the socket or wrench they will need. An example of data being processed may be a unique identifier stored in a cookie. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. lb.) Carburetor Within 7000 miles the nut came loose. Blake Bleeder Nipples 12-18 foot pounds 0000008154 00000 n >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. Ask us a Question. Harley-Davidson Deluxe Specs. He said the torque value listed in his service manual was different for his 2008 Road King. Then you have the tools for repeating the same task later and for any other work you want to perform. M. EVO 64 HP Stage 1 You should be using a service manual to obtain the correct values for the motorcycle you are working on. 3.80 litres (4.02 US quarts) Other specifications. We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. 0000001472 00000 n Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. CUSTOM Tappet Screen Plug <> Now your clutch lever is adjusted and ready. maximum. 7/16" - 54 ft. lbs. Yet, they will need regular maintenance. 1/4 inch bolts If you apply more than its required torque, the thread of the screw may become damaged. I don't think there is a difference in clutch adjustment procedures. 15-18 foot pounds Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. With this drive-train, the Harley-Davidson Street Glide Special is capable of reaching a maximum top speed of . There is a 35 ft-lbs difference between the two which is substantial. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Henceforth, you must know how much torque each nuts and screws require. I printed off the complete torque specs for the softail models . 55-65 foot pounds Rocker arm, rocker cover, derby cover, ect. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. 15-30 inch pounds With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. It does. Get the proper tools and know how to use them. Of course, it's going to be different! x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# (95.25 mm) Upper Stud acorn nut %PDF-1.5 for 2007/08 HD, Harley Camshaft xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. So, after the proper release, your problem is solved. TC95 100HP Street Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. Not everyone has a mechanical aptitude. For doing that, you need to secure the adjuster by using a wrench. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. This torque value is required to tighten the cylinder screw. 0000004384 00000 n Now your derby cover is free to remove from that place so, do that. 14-21 is or seems to be a big difference . Locate the chain tensioner assembly and loosen the top center nut a . Also, as recommended by a guy who builds racing engines. 90-120 inch pounds It is crucial for the proper maintenance of every Harley motorbike. I opted for a machine shim.. they didn't come out with the updated comensator until 07. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. We and our partners use cookies to Store and/or access information on a device. Two lines in nut on Compensator and one line in clutch hub nut. To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. SPECIFICATIONS . They changed the Compensator system on the 103in between 2013 and 2014. [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News Ratman said: . Seriously? 1979 - Late 1984 Torque Specs. lbs. 15-17 foot pounds You, Read More Who Manufactures Harley Davidson Spark Plugs? right though as you say! Compensating Sprocket nut Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: General Information All Twin Cam motors are 90-108 in.lbs. The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. Evolution Unlimited Our line of Screamin' Eagle performance drivetrain and clutch . Rear Brake Caliper mounting screws )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. Timer screws (inner cover and sensor plate) The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. Nightrider COPYRIGHT Cast Wheel Left-hand thread..heh heh. The Fora platform includes forum software by XenForo. for Derby Cover. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. Drain as much of the primary oil as possible before starting. First, you need to pull up your vehicles clutch cable. 0000016060 00000 n Harley Davidson always emphasizes using their recommended and specified tires. You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. #2. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. thanks guys. endobj Clutch hub nut to 70-80 ft./lbs. __transmission sprocket nut at 60.. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. Sportster Unlimited I guess I should mention it is a 93 Fatboy. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Thus, the motorcycle gets its top speed for which it is known. % trailer <]>> startxref 0 %%EOF 29 0 obj<>stream You really, really need the instructions on the diaphram spring adjustment. -EFI modifications explained, Modification, Now you should slacken the larger lock nut by unfastening it with your fingers. 32-40 inch pounds Installation, Maintenance and Tuning Index will help you Therere other torque values for different screws and nuts too. 22.71 litres (6.00 US gallons) Oil capacity. TC95 128HP Stage 3 I also understand that a lot of people would like to work on their bikes, and thats great. Front Brake Disc screws Transmission Sprocket locking screw After that, you can use some non-petrol-based silicon lube on the friction plates. The consent submitted will only be used for data processing originating from this website. Your email address will not be published. Tighten front axle to proper torque. 0000032160 00000 n These specs come from the engineers who designed and built the bikes. Modification, I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. They should be the same for 2001 Dyna. Rating. : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate See Figure 58. Tree Budget, Engine, Transmission and Chassis Reduce Engine Surging We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. If the chain is too tight or too loose, then adjustment is necessary. 9/16" - 114 If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. Rocker arms are 18-22ft. . What issue? Because hydraulic clutches are innovatively designed with self-adjusting mechanism. Learn how to replace it on your bike! Late '83 and later is 80-90 ft-lbs. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. My question was about the posted rear axle torque value for the '06 VRSC . 5/8" - 154, Home 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. 0000003541 00000 n (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). or 10-12 Nm. They will ensure that full servicing free of cost. Shop Manual Appendix Laced Wheel lb.) Agreed! 100 in lbs for the clutch diaphragm bolts. 5. The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. Assembly Torque Values, Crank Pin nut The measurement remains the same for all the Sportster XL from 2004 to 2006. 25-40 foot pounds Spark Plug I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . Exhaust Don't have a 2001 Dyna manual but here's a 2003. After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. Over time, the clutch of your bike wears down, which results in adjustments. on the Comp nut. HVr6D 8J4I`Pv. Refer to applicable Service Manual. It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. 3 0 obj 0000006600 00000 n This article aimed to let you know about how to adjust Harley clutch cable. Pinion Gear nut Any help would be appreciated. And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. Use my videos as a visual reference before or as your working on your bike. For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. Shop Manual amount of slack into the clutch cable to have a complete slack edge on the clutch handle. 2020. lordharold Active Member. 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. Install lockplate (6) over nut (5) such that Allen Screws Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! Use Loctite 271 on threads. An In-Depth Discussion on Harley Davidson Paint Codes. 9 comments. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. 70 foot pounds EVO 95 HP Stage 3 A few years ago a local shop put a new motor in my K9. Harley motorcycles are made using industry-leading components and parts. Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. 25-40 foot pounds, Fastener Size - Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Stop the guess work and get a manual! 0000003988 00000 n remember to move the torque wrench quick and steady or you will over torque the fastener. Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. This is from the 17 Touring Service manual. To fix the issue, take off the clutch lever. Not adjustable. Manage Settings 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. at home Camshafts My wife has seemed to have misplaced my manual:|. The torque specs are the same as with any Evolution engine. The compensator sprocket 150-165 foot pounds. 46-50 A maximum output. Torque specs shown in the shop manual are the critical ones. Even why wont anyone love to have Harley on their preference list? (.1P Selecting a cam JavaScript is disabled. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. Now you have to follow the instructions given in your service manual to maintain correct tightness. 2. Now put max. Finding Manifold Leaks Required fields are marked *. Therefore, tighten the jam nut properly and avoid over-doing. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. 0000004810 00000 n Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Therefore, tighten the jam nut . 10-12 foot pounds Exhaust Length The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). 90-120 inch pounds The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . Clutch hub nut (left handed threads) 60-80 foot pounds. Plug Wires If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. Price. 5/16" - 19 ft. lbs. endobj After that, go down in the transmission cover area, where you can notice that the shaft has a slot. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. It becomes even more important when you have a Harley Davidson motorcycle. Harley-Davidson CVO Tri Glide Specs. Tappet Guide bolts #10 - 22 in. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Specification Tables, HD Twin Cam Engine Builds 45-55 foot pounds Tuning a CV carb '21 LowRider S, Kinda stock. <> 2.) Clutch hub nut, 180-210 foot pounds For Sportster, you will need 42 foot-pounds of optimal torque capacity. Shovelhead It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. Inner primary bolts: 18-24 ft lbs. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. lbs. 35-40 foot pounds When they bottom out give them a little tweak and you are good to go. If I was to give a torque setting I would say 70 in./lb. 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. Wheelbase. I put a little red locktite on. Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. The nut only moved about 10 degrees past the . it sure seems low to me, but just checkin with the pros here before i get all greasy. TC96 2007 Engines So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. @3XL`=8$(d ;1"+0aO o/(aqS,5M Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. Figure 1. General Torque Specifications. 28-35 foot pounds Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. It's time to torque the pulley nuts for my belt drive. The torque specs are the same as with any Evolution engine. I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . Feel free to preview a sample to get an idea of what it looks like. Where might I find a service repair manual for a 2017 Harley Davidson Road King? <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. Triple Tree Pinch Bolts After that, you should test it out by riding your bike on the road. Refer to Photo 2. Thanks guys.. will be stopping bye the dealer today to get some other stuff. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. 27 0 obj<> endobj xref 27 41 0000000016 00000 n So, back it out with a flathead screwdriver until it is lightly seated. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information.