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PAOs are considered a very pure substance since they are derived from petrochemically pure ethylene and then from 1-decene or 1-dodecene, which could be considered a further purification step. 0000052609 00000 n
2014-03-26T09:16:41-05:00 176 0 obj These synthetic hydrocarbons are designed to provide superior lubrication performance over a wider operating-temperature range than petroleum oils and typically are less volatile. A grease formulated with Synfluid PAO and OMGs Calciplex grease precursor could yield a multipurpose product, which allows for consolidation of your grease inventory. With regard to performance, PAOs are able to maintain excellent thermal and oxidative stability at high operating temperatures in addition to the low-temperature benefits for which they are known. PAOs demonstrate advantages in three key areas: safety, performance and environmental sensitivity. 165 0 obj PAO-based lubricants have good viscosity indices superior to lubricants based on Group I, II, and III basestocks of similar viscosity (without the addition of a viscosity improver). Low-temperature fluidity and high-temperature thermal and oxidative stability are key factors for choosing a PAO. The use of mineral oil-based lubricants in the world, however, is decreasing. If pour point is not a critical property in your application, then blending a PAO 5 and PAO 7 might give you that clear advantage that you are looking for. <> 2014-03-26T09:12:57.905-05:00 Furthermore, thermal conductivity at 300F for PAO 6 is 0.085 compared to 0.071 Btuft/(hft2F) for an equiviscous mineral oil, which means that the PAO can conduct 20percent more heat than the mineral oil for better heat dissipation. 4 0 obj
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Our team of experts answer the most frequently asked questions. hb```b``nd`c``. With the powerful combination of MOLYKOTE. We are first in your inbox with the most important news in the industry―keeping you smarter and one-step ahead in this ever-changing and competitive market. Some of the advantages of PAO-based lubricants are summarized in Table 5. It is a synthetic hydrocarbon (SHC) that mimics the best hydrocarbon (branched) structure found in mineral oils. Glad you asked! 3.0 CHEMICAL COMPATIBILITY GUIDE FOR METALLIC MATERIALS In addition to this chemical compatibility chart, report TR-60C, Bal Seal has two other reports: report TR-60A "Chemical Compatibility Guide for Bal Seal PTFE, Filled PTFE, and Polyethylene Seal In addition to the low temperature performance demonstrated by CCS, the volatility and viscosity index of the PAO 5 and 7 blend are improved over traditional PAO 6. In both cases, the reduction in volatility will translate to lower oil consumption and reduced engine varnish over the life of the oil. 91 0 obj <>/ExtGState<>/Font<>/ProcSet[/PDF/Text]/XObject<>>>/Rotate 0/Thumb 161 0 R/TrimBox[0.0 0.0 792.0 612.0]/Type/Page>> This process creates a polymer backbone where oxygen is every third atom, which gives PAG basestocks their distinctive chemical attributes and allows formulators to synthesize various combinations of starters and monomers (block, random, and homopolymer) to create custom basestock types for specific applications. 175 0 obj Polypropylene Satisfactory to 72 F. C Moderate effectFair D Severe effectNot recommended FOOTNOTES 1. <> Polyalkylene glycol (PAG) and polyalphaolefin (PAO) are two synthetic lubricant options for industrial applications. endobj Approximately 80% of synthetic lubricants used in the world are of three types. Since PAO fluids are synthetic hydrocarbons, they are compatible with and often combined with mineral-based oils. The reason a PAO is selected as a lubricant basestock is its ability to improve performance and solve problems. PAO- and PAG-based lubricants are both hydrolytically stable and have low pour points. Refined mineral oils often contain sulfurs, aromatics and other compounds that can erode the quality and consistency of a mineral oil. There are emerging markets that demand the improved VI and volatility that only the C12-based PAOs can deliver. Reasons to change from mineral oil-based lubricants to synthetics despite the increase in cost include: Advances in equipment technology have resulted in more demanding lubricant conditions and requirements, many beyond the capabilities of mineral oil-based lubricants. Polyalphaolefin is by far the most common major synthetic base oil used in industrial and automotive lubricants. All rights reserved. 169 0 obj endobj hak1YmPaZI>BYzW+d~2^!dVQ ," #@^Ht 9@}VNJ ,kmLrVT U$^H-1' fMH]T U #5o=EmWae4/nW7fg9on_~mSPI_L7borVsezS[uWdg[]]>oo.o7t|xsMU/ojy4i_[u;cJ~Oz5wj1S5"b!CBd2$U3@Rb'EsHd*DzHWcucC=d8tl=d8,trSdx}=dXY>BR>!GB=dph\Wg0?0. in extreme environments and to avoid plastic and elastomer compatibility problems. Whether its transportation or industrial lubes, greater fuel efficiency means lower operating costs. Typically, petroleum-base oils are not synonymous with terms like green or environmentally friendly. Note the differences between a VHVI mineral oil and Synfluid Polyalphaolefin (PAO) 5 in the Scanning Brookfield chart below. Compatibility testing is generally carried out at high temperatures, simulating an accelerated life and poor or stressful conditions for the plastic and elastomer/rubber. As temperature increases, a higher VI fluid will give increased fluid film thickness, which could result in lower wear. This is especially true when you consider the entire operating temperature range including startup. Lower-viscosity PAOs have a unique property of biodegradability. 0000000724 00000 n
They're found in everyday food and available as supplements. Blending lower-quality base oils into this formulation would compromise the passing mark. From left-to-right, Ken Hope, General PAO Technical Services Manager; EngSoon Ho, Asia PAO Sales Manager; Emanuele Quattrone, EMEA PAO Sales Manager; Katie Clark, Americas PAO Sales Manager. Additionally, PAOs have high viscosity indices, which lead to less film thickness reduction at elevated temperatures. <>>> application/pdf After the formation of the Chevron Phillips Chemical joint venture in 2000, a 10 KTA PAO unit expansion followed soon thereafter. Polyalphaolefins offer great high temperature properties and low volatility. Sorry, we couldn't find anything that matched your search, PAO-based lubricants generally resist creep and water washout and offer good lubricity across a variety of substrate material pairings, including metal-to-metal and metal-to-plastic. However, nothing is perfect, and polyalphaolefin base oils do have a few negative characteristics. Chemical Compatibility Chart (cont.) Naval Research Laboratory (USNRL) was begun to develop hydraulic fluids that would be more fire-resistant than the ones used at the time based on mineral oil. No matter what the combination of additive or base oil, one thing is certain: When you begin with a higher-quality base oil, you will achieve a better formulation in the end. Galvanized steel is susceptible to attack by some chemicals which may cause . Polyalphaolefin (PAO) is manufactured through a synthetic chemical process that originates from ethylene. Chevron Phillips Chemicals Synfluid mPAO 65, 100 and 150 cSt products have very high viscosity indices and lower pour points than other HV PAO products. California Transparency in Supply Chains Act Disclosure. The viscosity at an extreme pressure (hp) changes exponentially with pressure (P) as described in the following formula: a is the pressure coefficient for a base oil. Their polymerization can benefit greatly from the development of highly active and highly selective catalysts, as the catalysts strongly affect their properties. Polyalphaolefins (PAO)-60 to 125 C Stable, lubricious fluids compatible with most plastics and elastomers. Both lubricant types are used in industrial gearboxes, compressors, and even air conditioning systems. 0000103071 00000 n
We offer a wide range of solutions essential to your products. When unsure of a components precise identity or version, the manufacturer Since we use essentially pure 1-decene or 1-dodecene to produce Synfluid PAOs, there is a narrow isomeric distribution for each oligomer. First, dont touch the gear box; you will burn your hand. For instance, Chemtool Incorporated utilizes Synfluid PAOs in greases, and they have been able to formulate their products to take specific advantage of Synfluid PAO properties, yielding improvements in low-temperature mobility and torque. A process enhancement at Chevron Phillips Chemicals manufacturing facility has resulted in up to a 30 percent improvement in oxidative stability when used with aminic antioxidants in Rotary Bomb Oxidation Tests (RBOT). This property coupled with excellent oxidative stability provides a formidable component in an engine oil formulators toolbox. Lack of mineral oil solubility is a barrier to expanded use of PAG-based lubricants. C12-derived PAOs also provide advantages with higher Viscosity Index (VI), better flash/fire points, and even lower cold crank simulated viscosities. As pressure increases, so too does the viscosity of the lubricant. Chevron Phillips Chemicals proprietary manufacturing process and monomer selection combine to produce the groundbreaking performance characteristics that our customers expect from Synfluid polyalphaolefins. endstream
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<>/ExtGState<>/Font<>/ProcSet[/PDF/Text]/XObject<>>>/Rotate 0/Thumb 163 0 R/TrimBox[0.0 0.0 792.0 612.0]/Type/Page>> Adobe PDF Library 10.0.1 High molecular weight compounds will degrade pour point, cold crank and other low-temperature viscometrics. In our experience, some commercially available additive packages are designed to take better advantage of a specific base stock. PPDs act only on linear or waxy compounds, and these characteristics are absent from PAOs. The chart below shows a comparison of the foaming characteristics of our Synfluid mPAO high-viscosity base oils with traditional high-viscosity PAO 40 and 100 cSt base oils. However, PAGs and PAOs are two totally different chemical types of synthetic base stocks. esters or alkylated naphthalenes) to improve their solvency and deposit control. Group III mineral oils and Group IV PAOs are not of the same quality. hb```f``g mBU L4#o0 D
Other base oil properties need to be considered. The rotary bomb bench test is a strong predictor of how base oils will perform in many automotive and industrial applications. Changes in low-temperature viscometrics and oxidative stability requirements demand higher-quality base oils. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text]/XObject<>>>/Rotate 0/Thumb 160 0 R/TrimBox[0.0 0.0 792.0 612.0]/Type/Page>> cally stable, have good compatibility with mineral oils and can be combined with other more polar synthetic basestocks (e.g. Recent advancements in additive technology and synthetic base fluid manufacturing are pushing the performance edges that make current lubricant offerings better than ever. California Transparency in Supply Chains Act Disclosure. You bet! MOLYKOTE. To get a superior lubricant, you need to start with a superior base oil. Synfluid PAO improves finished lubricant performance when formulated into biodegradable and biobased lubricants in low-temperature viscometrics and oxidative stability. Group V oils also include esters and naphthenic oils. Using Chevron Phillips Chemical Synfluid PAOs, OM Group (OMG) has developed a revolutionary new, lower-temperature, abbreviated process for producing greases. 0000048689 00000 n
Please dont hesitate to reach out to us if you have any questions! 179 0 obj 1 . DuPont, the DuPont Oval Logo, and all trademarks and service marks denoted with , or are owned by affiliates of DuPont de Nemours, Inc. unless otherwise noted. The claims can include anything from red wine, coffee, and tea to fruits and vegetables that help lower cholesterol or blood pressure, decrease the risks of diabetes or cancer, or lead to a longer life. 0000161810 00000 n
Polyalphaolefin does not contain ring structures, double bonds, sulphur, nitrogen components or waxy hydrocarbons. Polyolefins, including poly (ethylene), poly (-olefin), poly (styrene), and poly (dienes), are the most widely-used polymer materials. PAO fluids are classified as a Group IV base oil and are made by a two-step reaction process using linear alpha-olefins like 1-decene. endobj %PDF-1.6
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what chemicals to use Eight standard model Portable Liquid Chillers and ten standard model PAO Carts. In addition to meeting current limits, a lower viscosity will reduce energy consumption. 97 0 obj Whichever low-viscosity base oil is used, it must exhibit viscosity stability and low volatility. 0000001605 00000 n
The use of synthetic or man-made lubricants in various industrial and automotive applications are becoming commonplace and continues to expand into applications where only mineral oil-based fluids had been used. The degree of the advantage may depend on the specific PAG basestock type used (such as water-soluble, oil-soluble, etc.). The magnitude of these benefits will depend on the particular formulation. 0000036809 00000 n
As temperature decreases, a higher VI fluid will have reduced viscous drag, which could lead to higher horsepower and energy efficiency. It is really the formulators preference whether to increase the longevity of a vehicles moving parts, haul a heavier load, or save money at the fuel pump.
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